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Good point. I agree that the raised portions as shown do have a function but I don’t think they are absolutely necessary.
When I reduce the section height of the impeller I also cut back the brass center with a Dremel using a bit that kinda looks like a little end mill. It is time consuming. The water pump covers are easy to refinish – the cartridge, not so easy, mostly I don’t bother.
The difference between the 5/8′ and 9/16″ shafts is approximately .06″. I use .03″ (same approximation) brass shim stock epoxied in place and cut to clear the pin.
Just seems to me that the impeller spinning around in the cartridge at a thousand RPM doesn’t require a real precise fit.
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