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CHUCK
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    For a while….and it was a few years back….there was a batch of aftermarket coils that had bad laminates.  The laminates were off-spec just enough to cause them to be very difficult or impossible to set the air gap correctly.

    A fair amount of grinding/sanding/cussing could remedy the issue sometimes.

    I bought some Sierra branded coils during that period that had that issue.

    What brand are your coils?  If they were sourced on Amazon or e-bay….I would consider getting OEM branded  (OMC/BRP) coils.