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#279734
Buccaneer
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    US Member

    Tubs, I’ll have to give the “glue” method a try for pulling dents sometimes.
    I’m surprised it even sticks good enough to pull dents.

    I went to the big city today to look for the 95% (Tin) / 5% (Antimony” solder
    as mentioned in the article. The closest I could find was some 95% Tin, and 5%
    silver, sold for “Hobbiest and Jewelers”.

    I tinned the three dent areas on one back corner of the tank, using the
    alumi-weld rods, then used a little bottle gas torch to heat of the dents
    and melt the solder in. The dents, being on a rounded corner of the tank,
    was the first challenge. Filling in a dent on a flat are would have been easier.
    It seem like the solder I bought was a little hard to get to flow how I wanted it.
    The solder did seem to adhere okay to the pre-tinned areas though, and not
    at all to the bare aluminum.
    The solder was plenty hard when filing and sanding. I ended up using a sanding
    disc in the drill to level it out, then sanding with a board.
    The area I repaired kind of looked like a bad Bondo job, except using solder.
    Perhaps practice, the correct solder, and more patience would help!

    The solder I used. I only found some “previously owned” solder on EBay that
    had the 5% Antimony. ……. not sure if they make the correct stuff or not,
    will have to look some more.

    DSCN7865

    “Before photo”

    DSCN7864

    “After photo”
    I tried filling in some of the tiny pits on the repair areas, using the same
    solder, and my electric soldering gun, with limited success.

    DSCN7869

    Prepare to be boarded!