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#264626
frankr
Participant

    Well ok, time for back to basics.  Do not hammer on the flywheel nut, which probably damage the shaft threads.  Use a flywheel knocker.  It will remove it without damage.  You can buy them, or make your own for less than a buck.  Find two nuts, same thread as the flywheel nut, and a short bolt, the shorter the better.  Screw one nut onto the bolt, then the other one on only a couple of threads.  Run the first nut down to jam against the second one.  You have just made a special tool.

    To use, hand tighten the tool onto the shaft.  Lift or pry the flywheel upward.  Give the tool a rap or two with a hammer, and the flywheel will pop loose.  Put the sledge away, and use a hammer 12 oz or 16 oz at the most.  It is the shock that does the job, not the bash.

     

    Flywheel-Knocker