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#186072
Buccaneer
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    US Member

    A new day, so I’ll try my response again, and hopefully not
    have to edit and lose it all.

    Regarding the Safety Switch. In testing it yesterday,
    I found that it was “closed” at “Start” position and
    slower speeds. Is the Safety Switch the evolution
    of the prior mercury switches that prevent starting
    above “Start” speeds?

    I did not test the Over-speed Vacuum switch, but will
    do what I can today, although I don’t have a vacuum
    pump. I presume the switch is “normally open” and
    “closes” only during high vacuum occurrences?
    Are the center and lower left wire post contact
    points across the internal switch?

    With all the above assumptions, I still don’t understand
    the “logic” on how the two switches work together. HELP!

    Frank, after looking at the photo of the original
    coils, I see you’re correct, the kill switch wires
    did go under the coils. Guess I’ll have to backtrack
    a little there.

    Regarding the Fuel Saver Rod, it may or may not be
    adjusted correctly, but I went by the book, albeit
    for a similar looking 40 hp Johnson, not a Gale.
    I didn’t understand how it worked, until I realized
    the throttle “snapped” into full speed position
    at a certain point, and then one could back off on
    the throttle some and have the magneto remain at
    full advance. Is this the idea?

    Thanks again!

    Wiring-diagram2

    DSCN8130-1

    Prepare to be boarded!